In today’s highly competitive business environment, operational excellence with specific focus on various supply chain aspects such as distribution warehousing is highly critical. Improvement in service standards, reduction in cost leading to margin improvement and enhanced operational performance are basic objectives of warehousing and distribution operations.
It is important to consider all aspects from initial planning stage to implementation stage for setting up warehousing and distribution solutions.
Key factors which need to be considered are:
Warehouse Strategic Planning — Selection of most efficient storage designs, material handling systems and warehouse management systems so as to ensure peak operations performance.
Distribution Center Design and Implementation— Creation, maintenance and administration of budgets and schedules, obtaining legal permits, installation process and development of product slotting configurations to maximize material handling and storage efficiency. Moreover, it is also important to thoroughly test all equipments used in distribution warehousing before actual operations begin.
Distribution Network Configuration—Decision about number of distribution centers and manufacturing plants and their locations is also important.
Site Selection— Evaluation of existing structures and Greenfield locations as well as factors such as fix-up costs, support services and incentive packages have high bearing on site selection process
Systems Integration— Next step is integrating computerized and manual warehousing systems via system configuration and set up and conducting acceptance testing start-up and finically implementation.
Inventory Management— One of the most critical factor for distribution warehousing is analysis of inventory levels throughout the supply chain on continuous basis
Transportation System Planning—Transportation plays significant part in any supply chain. Hence, selection of best transportation configuration and suppliers so as to minimize costs is highly desirable.
Maintenance—For distribution warehousing, efficient management of maintenance operation can convert itself from cost center into a profit center. Improved product quality, better utilization of equipment operators, enhanced equipment effectiveness, maximization of throughput capacity and longer equipment life are some of the benefits due to robust maintenance practices in distribution warehousing.
